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Asphalt Emulsion Mills

 

Our latest mill for asphalt emulsion production broadens the range of asphalt that can be successfully emulsified and improves the stability and quality of the emulsion. Tests were performed all over the world on multiple grades of asphalt, including polymer modified types. The mill was then designed to produce high quality outputs using this wide variety of input types.

 
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Asphalt Emulsion Mills

Finer control for ultimate performance

Better mills make better products. Success is in the particle size — the particle size distribution of the emulsion is critical to its storage stability. It also directly influences the emulsion viscosity and breaking behavior. In high asphalt content emulsions, like those used for surface dressing, the asphalt ratio can be optimized for a given viscosity specification. For applications such as slurry surfacing, a smaller particle size significantly improves the breaking performance.

By controlling the particle size distribution the properties of the emulsion can be improved and optimized in relation to the local requirements and the locally available raw material. This may prove to be the critical factor between success and failure when emulsion applications are introduced in new regions or when the properties of the raw material are changing.

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Key Features

  • Provided as a complete package with mill, motor, and seal lubrication system
  • Milling zone with pattern of grooves and teeth for efficient droplet dispersion
  • Engineered for continuously variable frequency drives to optimize the milling process and produces better emulsion properties
  • Variable gap adjustment to control droplet size distribution
  • Low relative power consumption
  • Low noise
  • Low or no pressure drop
  • High alloy stainless steel all through the mill, allows production of extremely low-ph emulsion grades and minimizes the need for flushing
  • Available in sizes from 5 to 60 t/h and in a laboratory version of 300 l/h

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